This is the anxiety that lead me to pack my entire suit in my carry-on for MFF & AC.
...and then just check a huge bag of polyfill.
...and then just check a huge bag of polyfill.
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Either way, the Patagonia Black Hole 40L is great for my fursuit head. No one has questioned it as a personal item since it is also a backpack, and fits under the seat.
Fursuit head shapes do vary though!